COLLECTION AND EVALUATION OF INDONESIA’S ONSHORE PROCESS SAFETY FAILURES AND ACCIDENTS: A BASIS FOR IMPROVING AND VALIDATING QUANTITATIVE RISK ASSESSMENT

Authors

  • Darmawan Ahmad Mukharror Chemical Engineering Department, Faculty of Engineering, Universitas Indonesia, Depok, 16424, Indonesia
  • Arif Rahman Hakim Indonesian Institute for Process Safety (IIPS)
  • Andy Noorsaman Sommeng Indonesian Institute for Process Safety, Jakarta, Indonesia
  • Sutrasno Kartohardjono Chemical Engineering Department, Faculty of Engineering, Universitas Indonesia, Depok, 16424, Indonesia
  • Heri Hermansyah Chemical Engineering Department, Faculty of Engineering, Universitas Indonesia, Depok, 16424, Indonesia

DOI:

https://doi.org/10.11113/jest.v9.228

Keywords:

Failure Rate, Quantitative Risk Assessment, Incident Data

Abstract

Real-world data on onshore process safety failures and accidents offer significant potential as a learning tool for validating and refining Quantitative Risk Assessment (QRA). This paper presents a curated dataset of incidents—sourced from official reports, equipment failure maintenance records, and change management documentation—and a structured methodology for their evaluation. Incidents are classified by industry sector, accident type, and facility age, then analyzed in terms of causes and consequences. By comparing actual events with publictly available failure rate database, the study identifies mismatches and provides evidence-based recommendations for improving hazard recognition and risk estimation. The findings are distilled into case studies designed for use in QRA validation as best practices for embedding incident data into ongoing QRA validation, emphasizing continuous incident database updates as a means to maintain relevance beyond fixed review cycles. The ultimate aim is to support both safer industrial operations and more credible QRA activity.

References

King, R. 1990. Safety in the Process Industries. Butterworth – Heinemann, London.

Landau, R. 1994. Economic growth and the chemical industry. Research Policy, 23(5), 583–599.

Curry-Machado, J., & Bosma, U. 2012. Two islands, one commodity: Cuba, Java, and the global sugar trade (1790-1930). New West Indian Guide / Nieuwe West-Indische Gids, 86(3–4), 237–262.

Alijoyo A, Shodikin H. 2022. The analysis of PT. Krakatau Steel (Persero) TBK’s Business Transformation Strategy towards a Sustainable Company. Journal of Social Science, 3(6):2064-2072

Antaranews. 2018, February, 8th. Ledakan pabrik petasan Tangerang, perusahaan langgar empat aturan ketenagakerjaan. Accessed on July 6th, 2025.

Republika. 2023, Juni 7th. Korban kebakaran depo Plumpang tagih ganti rugi ke Pertamina. Accessed on March 6, 2025.

The Strait Times. 2023. Indonesia nickel plant fire: At least 13 killed and 46 injured. Accessed on May, 23rd 2025

Katadata. 2025, August, 6th. Pertamina investigasi ledakan pipa gas di Subang, cari penyebab insiden. Accessed on June, 3rd 2025.

Center for Chemical Process Safety (CCPS). 1993. Guidelines for process equipment reliability data. CCPS Publishing. New Jersey

Marsh. 2018. The 100 largest losses 1978 - 2017. Marsh Report. London.

Gomez-Mares, M., Zarate, L., and Casal, J. 2008. Jet fire and the domino effect. Fire Safety Journal. 53: 583-588.

Cheng, W.C., et.al. 2020. Review and categorization of existing studies on the estimation of probabilistic failure metrics for Reactor Coolant Pressure Boundary piping and steam generator tubes in Nuclear Power Plants. Progress in Nuclear Energy. 118: 103105.

International Association of Oil and Gas Producers, IOGP. 2019. Process release frequencies. IOGP 434-01 2019. IOGP Office. London.

Health and Safety Executive, HSE. 2000. Offshore Hydrocarbon Release Statistics 1999, Offshore Technology Report. OTO 1999 079. London.

Spouge, J. 1999. A Guide to Quantitative Risk Assessment for Offshore Installation. DNV Technica, CMPT. London

CHARAD. 2007. Collection of Hazard and Reliability Data (Company’s internal database). Total E&P. Paris.

Cox, A.W., Lees, F.P., and Ang, M.L. 1990. Classification of Hazardous Locations. IChemE, Rugby, UK.

Thomas, H.M. 1981. Piping and vessel failure probability. Reliability Engineering. 2: 83 - 124.

HSE UK. 2017. Analysis, Design, Installation, and Testing of Safety System for Offshore Production Facilities. American Petroleum Institute, Washington D.C., US.

Mukharror, D.A. et.al. 2023. Collection and analysis of hydrocarbon gas buried onshore pipeline accidents in Indonesia as the databases for failure frequency assessment in a quantitative risk analysis Progress Safety Progress. 43: S1288-133.

Badan Pusat Statistik (BPS), 2026, January 27th, Produksi Minyak Bumi dan Gas Alam, 1996 - 2024

percentage

Downloads

Published

2026-06-18

How to Cite

Mukharror, D. A., Hakim, A. R., Sommeng, A. N., Kartohardjono, S., & Hermansyah, H. (2026). COLLECTION AND EVALUATION OF INDONESIA’S ONSHORE PROCESS SAFETY FAILURES AND ACCIDENTS: A BASIS FOR IMPROVING AND VALIDATING QUANTITATIVE RISK ASSESSMENT. Journal of Energy and Safety Technology (JEST), 9(1), 47–53. https://doi.org/10.11113/jest.v9.228

Issue

Section

Articles